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Brushes Corp. provides custom engineered
brushes for virtually any application that utilizes a twisted-in wire
brush. Utilizing our 45-years of manufacturing experience and
expertise, we can develop a brush that meets all your specified
criteria at a very competitive price.
Constructing the exact
brush for your application!
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Stem Options
The first step in
designing a brush that will provide superior performance is to select
a stem design, material, length, and diameter. Does you brush
require flexibility, stiffness, abrasion, chemical or corrosion
resistance? We can recommend the correct stem material for your
application.
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Stem Design |
Standard Materials |
SINGLE
SPIRAL
Your choice of fill bristles are twisted between two (2)
stem wires.

SINGLE
SPIRAL - DOUBLE STEM
Your choice of fill bristles are twisted between four (4)
stem wires.

DOUBLE
SPIRAL – DOUBLE STEM
Two (2) layers of your choice of fill bristles are twisted
between four (4) stem wires.
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Custom Materials
Our sister
company, Malin Co., can provide any type wire, from the
routine to the exotic.
They can
also provide wire and fills that meet military and government
specifications.
End Options & Handle Design
Plastic encapsulation, tapered trim,
turned tuft end, looped end, handles, and adaptors. |
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Wire Gauges |
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Gauge
# |
Dia.
in mm |
Dia.
in inches |
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6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23
24
25
26
28
30
32
33
34
35
36
38
43
47 |
4.88
4.50
4.11
3.77
3.43
3.06
2.68
2.32
2.03
1.83
1.59
1.37
1.21
1.04
.89
.66
.58
.51
.46
.41
.36
.33
.30
.26
.24
.23
.20
.15
.13 |
.1920
.1770
.1620
.1483
.1350
.1205
.1055
.0915
.0800
.0720
.0625
.0540
.0475
.0410
.035
.026
.023
.020
.018
.016
.014
.0128
.0118
.0104
.0095
.009
.008
.006
.005 |
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Fitting Chart
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O.D.
Fitting Size (Actual) Typical for Refridgeration Fittings |
I.D.
Fitting Size (Nominal)
Typical for Plumbing Fittings |
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1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/8"
1-3/8"
1-5/8"
2-1/8"
2-5/8” |
1/8"
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1-1/4"
1-1/2"
2"
2-1/2" |
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Bristle / Fill Options
As with the stem materials and design, our recommendation for
fill materials will be based upon your application requirements
- flexibility, stiffness, abrasion, chemical or corrosion
resistance. |
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Standard
Bristle Materials |
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Our
sister company, Malin Co., can provide any type wire,
from the routine to the exotic in a variety of diameters and
shapes.
They can
also provide wire and fills that meet military and
government specifications. |
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Non-Ferrous Wire
Aluminum, copper, phosphor bronze brass, nickel, silver.
Brass Wire
Rust-proof and spark resistant, brass provides gentle
brushing action.
Phosphor Bronze Wire
Similar to brass with better shape retention. |
Carbon Steel Wire
Typically used in applications where abrasion is required in dry
environments. High carbon is utilized for deep cutting where
aggressive abrasion is required.
Stainless Steel Wire
Rust-proof and strong and ideal for applications that
involve stainless steel or aluminum. Will not leave ferrous
deposits.
Oil Tempered Wire (Flat Wire)
Flat
wire is the most aggressive brushing material available.
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Crimped or
Straight?
A crimped,
or wavy, bristle extends the life of the brush
and is
ideal for abrasive cleaning.
Straight
bristles are softer and more flexible.
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Natural & Animal Fibers
Generally used in washing, light deburring and polishing applications.
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Bassine
Dark
brown bassine is
an
excellent material for heavy-duty scrub brushes.
Union Fiber
A
blend of tampico and palmyra fibers at an economical cost.
Used in medium scrubbing.
Patent
A
selected grade of polished tampico, patent is slightly
stiffer and more durable.
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Palmyra
Palmyra is a medium coarse fiber.
Palmyra Stalks
Palmyra stalks are very coarse, stiff, low cost fibers.
Tampico
Tampico is an off-white fiber that holds liquids well, is
gentle to polished surfaces, and resistant to high
temperatures. |
Bristle
Natural bristle will retain enormous amounts of water and
ideal for wet applications.
Horsehair
Horsehair brushes are resilient and long lasting, ideal for
polished surfaces and can be blended with a variety of other
materials.
Cotton |
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Synthetic Fibers
Typically used for applications in corrosive environments with acids
and alkalis.
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Nylon
Tough and long wearing, Nylon discourages bacterial growth
and resists most acids. Excellent for industrial and food
service applications.
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Palpro
Resists acids, alkalis and organic solvents. |
Polyethylene
Excellent for washing, polishing, and soft wiping of
delicate surfaces. |
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Polyester
Ideal for acidic
environments and outdoors. Does not absorb moisture and
slightly stiffer than nylon.
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Polypropylene
Resists abrasion and most acids and solvents. Does not
absorb moisture. Can be extruded in a variety of shapes.
Note: not UV stable.
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Poly Bass
A large diameter polypropylene. |
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Tampro
These heavy-duty durable bristles that are chemical,
bacterial and mildew resistant. |
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